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MATCHING EXISTING MORTARS
Modern analytical techniques can determine whether the lime binder was
hydraulic or non-hydraulic and pozzolans, such as crushed brick, can be readily
identified. Usually the proportion of binder to aggregate can also be quantified,
although sometimes old mortar was recycled and used as aggregate, confusing
the picture.
Analysis of historic mortars,
plasters and renders, often reveals that the aggregate was
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sharp in particle shape
(Figure 1) and well graded through from large to small particles or
'fines' (Figure 2).
Some suppliers of lime
mortars and aggregate hold large collections or databases of aggregate samples
that have been analysed as a source of reference for preparing matching mortars.
However, databases such as these should be used with caution as very few quarries
have a consistent source of standard material and, as the face is worked,
minor changes may occur in the colour, grading and size of the particles.
Aggregate sources used decades ago may well now be lost to landfill, and river
sources may no longer be available as rivers change their courses over the
years.
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